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While a blower door test is the best way to locate
duct leaks, you can often locate supply duct leaks with your hand
because supply leaks blow air out. However, return leaks draw
air in, so you won't be able to feel them easily. Duct repair
professionals use a smoke pencil to detect return leaks. A leaky
return duct draws in a puff of smoke. You may be able to detect
return leaks using a smoke canister, incense, or by moving a lightweight
piece of tissue over the ducts.
It is easiest to detect leaks in uninsulated ductwork.
However, insulated ducts can also have significant duct leakage.
The fiberglass insulation covering the ducts is not an effective
air seal. The inside surface of this insulation can offer clues
to whether the ducts leak. Look for streaks in the insulation,
which appear as dirt is filtered from air passing through duct
leaks.
As a general rule, it is most important to fix large
holes first, such as a disconnected duct, or gaps between pieces
of ductwork, and the holes closest to the air handler, because the
pressure is greatest there.
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